The commercial flooring market requires hardwearing and durable floors due to high traffic volumes, easy and fast to install, strength and cost effective. Cemfloor ticks all the boxes and it has been developed for optimum speed and suitable for bonded, unbonded and floating screeds. Cemfloor Screed is an ideal solution for commercial projects and is produced in accordance with BS EN 13813:2002 screed material and floor screeds. The installation time of Cemfloor screed is much less than that of traditional sand and cement screeds; therefore, the building time of the project is greatly reduced. Cemfloor can also be foot trafficked after 24 hours allowing other trades to continue working on the project after the screed has been installed. Due to Cemfloors self-levelling properties smooth, level floors are easily achieved which simplifies the installation of the final floor coverings. Since Cemfloor is a cement based screed; there is less risk of chemical reactions taking place with other products such as tile adhesives and other cement based final floor surfaces.
Cemfloor is also ideally suited for use with underfloor heating due to its high thermal conductivity and reduced screed depths; this leads to a much more energy efficient and responsive heating system. Cemfloor is produced in ISO 9001, BSI & Kitemark certified batching plants and is delivered to site ready for use; this ensures that the product is consistent from batch to batch and eliminates any errors that can occur when products are mixed on-site in uncontrolled conditions.
Cemfloor can be tailored to various industries such as manufacturing, medical, hospitality, retail, warehousing etc.
A bonded screed is, simply, a screed that is bonded to a substrate. This would usually be to a concrete slab or such as a beam and block floor.
Bonded screeds have the advantage that they can usually be thinner than any other form of screed. The method for bonding usually requires some form of mechanical preparation of the substrate and the use of a “bonding agent”. These may be as simple as a slurry of cement with water or, more normally with a proprietary bonding agent. On occasion, and particularly where a DPM is also required, the bonding agent may be an epoxy.
The thin section of a bonded screed is the major benefit, but the downside is that any joints in the slab will tend to “reflect” through to the surface of the screed. This is particularly an issue with, for example, precast or beam and block substrates where it must be expected that cracking of the screed will occur. Of course, if this is understood and allowed for it is not an issue. A bonded screed is often used as a leveller for a thicker build up before such as insulation or dry boards are installed and in this situation reflected cracking would be of no consequence.
The minimum thickness of a bonded traditional screed is usually 25mm but this can be reduced with admixtures or careful selection of the sands used in the mix. Minimum thickness of flowing gypsum screed is also typically 25mm but there are now improved versions available that are designed to be laid much thinner. Cemfloor should also normally be bonded at a minimum of 25mm but, again, with careful mix design thinner sections are possible.
An unbonded screed is, exactly as its name suggests, one that is not bonded to its substrate. The substrate must be of a non-compressible material, usually concrete and there must be a separating membrane, usually polythene, to ensure that the screed does not bond at all to the substrate and is free to “slide” on it.
Often this type of screed will be specified where there is a need for a DPM between the substrate slab and the screed. Polythene of the correct gauge provides a very low cost damp proof membrane but there is no way for the screed to then be bonded.
In general, the thickness of an unbonded screed will be greater than that necessary for a bonded screed using the same screed material.
The minimum thickness of an unbonded traditional screed will usually be 50mm and this would require the inclusion of some form of reinforcement. In the past a mild steel welded mesh would have been the norm but more recently the addition of fine fibres (e.g. polypropylene) is more common. The use of proprietary admixtures may also enable slightly thinner sections.
The minimum thickness of an unbonded calcium sulphate screed would normally be 20 or 25mm but recently there have been specifically designed versions of these screeds to enable thickness down to as little as 15mm.
An unbonded Cemfloor screed would usually need to be 25mm thick.
It is worth noting that occasionally a specification surfaces for a “partially bonded screed”. This is a screed with no layer installed to debond, it but no measures taken to ensure a good bond. Basically, a screed is laid over a substrate “as is”. This is a poor specification since the screed will tend to bond in places and not in others and this will almost invariably cause cracking at the interfaces between those two conditions. It would be an unusual situation where this level of risk of cracking would be acceptable in order to keep the cost of installation low.
In recent years and with the need for most buildings to be much more energy efficient and many residential buildings to meet specific standards for acoustics it has become very commonplace for screeds to be “floating”. This simply mean that the screed is overlayed on something that is compressible and not rigid.
Floating screeds make far greater call on the strength properties of the screed material than do screeds placed over solid substrates. For bonded screeds the only real requirement is for the screed to have adequate strength in compression and this only changes a little for unbonded screeds. When floating however it is important that the material exhibits adequate flexural strength.
Traditional sand / cement screeds must, when floating, be installed at a minimum of 75mm thick which may be reduced to 65mm for domestic only situations. The screed will require reinforcement with steel, nylon or fibreglass mesh or, as with unbonded, these may be replaced with fine fibres. It is notoriously difficult to provide the degree of physical compaction needed when trying to lay the screed over a compressible base.
A calcium sulphate based screed will require to be 40mm thick when floating, as will Cemfloor.
All floating screeds and unbonded screeds have the propensity to “move” slightly independently of the structure. This will happen as the screed cures and dries but also due to thermal expansion and contraction with changing temperature. In all such cases it is necessary to make provision for this movement by the incorporation of compressible materials between the screed edges and fixed point such as perimeter walls, columns etc.
Traditional sand and cement screed is still substantially the most commonly specified and used type of screed in the UK. Its primary benefits are availability, relative simplicity and low cost. There are admixtures available that can improve specific aspects of the performance of this type of screed (usually drying time and strength) and the use of improved cements can achieve the same.
Flowing screeds based on calcium sulphate have been available in the UK for over 25 years but despite many obvious advantages over traditional screed have only gained a relatively small market share. Primary benefits are controlled quality, higher performance, speed and ease of application.
Cemfloor is similar in application to other flowing screeds but is based on cement rather than Gypsum. Very new to the UK, it is already generating enormous interest and sales are growing rapidly. The primary benefits are similar to other flowing screeds but with quicker drying, there is no need for special preparations before applying floor finishes and no risk of incompatibility with the range of cement based adhesives and levellers.